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FIXING LEAKS
"Where is all that water coming from!"

By Emmitt Fitzhughn

One of the most frustrating tasks a sailor can undertake is trying to find a leak. Often times the big ones are easy. It’s those trickles that amount to a gallon or less by days end that are so annoying. The Force 5 has some unique features that make it easy to detect leaks. If you are not familiar with the boat’s construction, however, you may never have the information needed to help you unlock the mystery. I took a tour with Joe Weeks, President of Weeks Yacht Yard, at the Patchogue, Long Island facility last fall and he filled me in.

If you want a leak free boat, here are some guidelines to follow. After that I will tell you about the most common leak of all. It happens to be a place that most people wouldn’t think to look.

The first thing I emphasize, is not to air test your boat. You could do a great deal of damage, if you don’t know what you are doing. The first thing to do in an older boat is to remove your hardware, such as cleats and fairleads, and reseal them or rebed them, be it may, with silicone sealant. Water could be getting under the coaming. It’s a good bet that these are your leaks if you notice you only have water in the hull on heavy air days or after a rain storm in the back yard. On the bottom of the boat, reseal the stern drain unit. This is a common spot. Inspect the bottom for holes. Even a small crack or spider crack (crazing) can go through the laminate and leak water under pressure.

Daggerboard trunk leaks usually show themselves inside the cockpit, believe it or not. If the trunk has let go on the interior, however, you may not have to groove it out along the place where the trunk meets the cockpit floor. Use a Dremel tool or a chisel and refill the area with epoxy or gelcoat. Many people often think this is the last resort. "It can’t be anything else but my trunk! I’ve tried everything else. Don’t Sunfish always leak at their trunks?" I’ve heard this time and time again.

What Mr. Weeks pointed out at the factory, however, was something I never thought of. The trunks aren’t usually the problem. It’s the darn bailer. The Force 5 Bailer is part of the boat, unlike a Sunfish. The bottom hull has half of it and the cockpit floor has a hole drilled in it connecting it to its underneath counterpart. The two are fastened together when the two halves of the boat are bonded together. Joe Weeks pointed out how they have solved this problem which eventually occurs as the older boats age and the putty cracks. The older Force 5 had a bead of putty, to create a cavity between the two surfaces.

Once the putty gets old it cracks, and "wallah!", a place for water to leak. Even if the bailer plug is closed, the water is going in between the two hull pieces. The new boats are put together with a solid pile of putty, which fills the cavity. The cavity really stood no purpose. Suction is just as good if the bailer exit is simply a tubular hole created by drilling through the putty at the correct angles.

To see if this is where your boat is leaking is very simple. Get the interior of your hull dry completely. Plug the hole in the bailer on the bottom of the boat with a rag and maybe some duct tape. Open the cockpit drain plug. Start to fill your cockpit with water. Open the transom drain plug. If water comes out a little while later, you’ve got a broken bailer. The drawing below shows the construction of the old units.

To make a repair, you will need the following items:
  • A power drill
  • 3/4" spade bit
  • 1" spade bit
  • Duct tape
  • Epoxy or polyester resin
  • Cabosil thickener

      To make a repair, make sure you let the area dry for a few days. Remove the cockpit bailer unit. You may want to neutralize the area with acetone. Cover the bottom hole on the hull with several layers of duct tape. Make up a thick batch of epoxy or polyester resin with hardener. Force it into the bailer hold to fill the cavity. It should hold at least a bathroom dixie cup worth of filler. Let it dry overnight. The next day you should drill a 3/4" hole about 1-1/2" – 2" deep at the proper angle into the bottom of the boat. (Turn the boat upside down. The angle is approximately 15 degrees). Then drill a 1" hole about 1" to 1-1/2" deep straight down into the cockpit floor. It will meet up with the bottom hole to create the new bailer tube. Seal the tunnel with silicone on your finger or gelcoat or another coat of resin. You can reinstall the bailer and be leak free. This should make for a great deal of mystery leak searchers very happy out there in Force 5 land.

      NOTE: if you can't find any of the above supplies please call or email us here at Bosun Supplies. We can get them for you!

      The above article appeared in the
      Builder's Beat and was written by Emmitt Fitzhughn. The picture was redone from the original article.



    • Bosun Supplies Inc.
      PO Box 86, Arnold, MD 21012
      Phone: 888-433-3484 Fax: 410-431-7008
      info@bosunsupplies.com

      Anchors Deck Hardware Chain Shackles Hooks/Clips Force 5 MicroStar Trailer
      Rigging Fasteners Tools Pad/U/Eye Bolts Other Items Knowledge Links Cart: empty